Can Batteries Be Made To Last Longer Than They Usually Do?

A battery management system is built into an appliance to monitor and optimize the health and performance of the battery pack. 

Batteries have been around for some time now, and with the evolution and ‘compaction’ of technology, even the most power-intensive devices are looking to migrate to wireless iterations. Today, batteries are no longer restricted to small cells that you snap into the back panel of handheld devices; they are progressing towards powering much bigger appliances that the modern world demands.

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Portable electronics are the new rage, and battery packs serve an important function in this shift (Photo Credit : Sergii Chernov/Shutterstock)


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Cell vs battery

A cell is a single device in which electricity is generated by a chemical reaction. A collection of such cells is known as a battery. Outwardly, a battery may look like a very large cell, but it is actually a series of cells all connected together.

Batteries are used in places where the electrical demand is high, in terms of voltage, current or even the duration for which it must be supplied.

Battery packs and battery modules

Even the most energy-intensive electronic systems are now being designed to be portable. In such scenarios, batteries can no longer be passive components that simply supply electricity. They must actively coordinate with other parts of the system and supply users with useful information.

Batteries are therefore coupled with software, and sometimes, their own temperature control system, and then consolidated into one enclosure. Such a unit is known as a battery pack. When the battery pack is large, the batteries are arranged in smaller and easily serviceable units called modules.

Battery management system (BMS)

Bms,Or,Battery,Management,System,From,An,Electric,Car,Nissan

A battery management system consists of hardware and software programmed to optimize battery performance (Photo Credit : Lipik Stock Media/Shutterstock)

As with everything else, the longevity of a battery pack depends on how well it is used throughout its lifecycle. Since batteries by themselves cannot do much more than generate electric current, they’re connected to an electronic chipset with software built into it. This system is known as the battery management system and is responsible for monitoring and improving the life of the battery pack.

What does the BMS monitor?

Simply put, the battery management system monitors the state of charge and the overall health of the battery. This is done by ensuring that all batteries within the pack are charged and optimally depleted by usage (discharged), with no single unit taking on more of a load than the others.

Abstract Battery Charging Icon form lines and triangles, point connecting network on blue background. Illustration vector

The state of charge is expressed as the ratio of current charge to maximum charge capacity of a battery (Photo Credit : Illus_man/Shutterstock)

The state of charge (SOC) of a battery refers to its current capacity to hold charge as a percentage of its rated capacity. A battery’s maximum SOC reduces over time, which reduces the amount of charge it can hold. Similarly, the state of health (SOH) is the ratio of the battery’s maximum capacity of charge to the charge capacity of a fresh battery of similar specifications. Also, if there is some fault in the appliance using the battery pack, the BMS protects it by disconnecting it from the surge, thereby isolating it from potential damage.

Components of BMS

Battery management systems are complex electronic architectures that can be decomposed into smaller ‘building blocks’, each designed to serve the battery in some way.

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Battery packs are composed of individual lithium ion cells that are centrally monitored by the BMS (Photo Credit : ChocoLatePhoto/Shutterstock)

 

Components and functions of BMS

The complex BMS architecture is composed of various components. It includes a temperature monitor, a voltage monitor, and a charge monitor. These provide information regarding the battery temperature, state of health, and charge, respectively. It is used by the battery isolation FET (field effect transistors) to control the flow of current within the battery pack.

While the individual components of a BMS give some insight as to how it works, it is important to know why a BMS is needed at all. After all, they’re still the new kid on the block… batteries have been in use for decades!

  1. Safety: When batteries generate more heat from chemical reactions than they can vent, catastrophic explosions can occur, resulting in fire. BMS helps avoid this by preventing the flow of excessive current through the battery when temperatures are higher.
  2. Performance optimization: BMS initiates cell-balancing procedures when various cells in the pack are at different states of charge. This prevents the lower-capacity cells from being fully discharged, as their higher-capacity counterparts transfer their charge to attain equilibrium. Similarly, the overcharging of low-capacity cells is prevented by ‘spilling’ the extra charge over to the higher-capacity cells.
  3. Battery health monitoring: Battery health is monitored by comparing how a battery performs today against what it performed like when it was new. This benchmarking determines the drop in the efficiency of the battery with use over time. By running batteries optimally through their charge and discharge cycles, the BMS ensures that the life of the battery pack is maximized.

Old,Battery,Leak,And,Explode

A BMS protects against abusive charging regimens, reducing the risk of thermal runaway, commonly seen as battery swelling, explosions and fire (Photo Credit : wk1003mike/Shutterstock)

Can batteries be made to last longer?

When using batteries in a more traditional way, there is always room for uncertainty. However, adding a BMS changes the way batteries charge and discharge. This helps in ensuring that the batteries do not face any overload, which reduces their life.

But if BMS improves battery life, why don’t all appliances utilize such a system?

The biggest reason is the cost of adding a BMS, which would far outweigh the cost of simply replacing the batteries, making such a strategy uneconomical. A BMS is commonly used in appliances that use battery packs, where the cost of the battery pack comprises a significant percentage of the total appliance. Those types of appliances are also expensive, justifying the cost of the BMS module.

So, while the name BMS might not be thrown around casually anytime soon, at least you’ll know what goes on inside the battery pack of the next electric car you see!

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About the Author

Prashant is a mechanical engineer and MBA from NMIMS University, Mumbai. An auto-fanatic with an insatiable need for speed, he is constantly on the look out for new technology in the field of automobiles. When he is not working, he loves to read, blog about cars, test the latest rides on the market and wash his own vehicles.

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